Blanka Bucsella
1,2, Anika Hoffmann
1, Mathieu Zollinger
1, Kevin Pacios
1, Fabio Stephan
1,2, Martin Pattky
1,2, Ralph Daumke
3, Reto Mühlemann
3, Brian Frank
3, Franka Kalman
11HES-SO Valais-Wallis, Institute of Life Technology, Rue de l’Industrie 23, 1950 Sion, Switzerland
2Lonza AG, Quality Control Biopharma, Rottenstrasse 6, 3930 Visp, Switzerland
3FILTROX AG, Moosmühlestr. 6, 9001 St. Gallen, Switzerland
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Endotoxin (ET) testing in pharmaceuticals is a crucial requirement for patient safety. This paper presents a novel instrumental analytical ET quantification assay [1]. The Kdo-DMB-LC assay uses common analytical laboratory equipment ((U)HPLC-FLD) and allows the quantification of ETs in complex matrices from about 10e7 EU / mL down to about 30 EU / mL (RSE based). Test results are obtained in concentration units (e.g., ng ET / mL), which can then be converted to commonly used ET activity units (EU / mL). During mild acidic hydrolysis, the rare ET specific 3-deoxy-D-manno-oct-2-ulsonic sugar acid (KDO) is obtained quantitatively. After that, KDO is stoichiometrically reacted with DMB, which results in a highly fluorescent derivative. The mixture is separated using RP-(U)HPLC followed by KDO-DMB quantification by fluorescence detection. From the KDO content the ET content in a sample is calculated. The applicability of the Kdo-DMB-LC in applied research is demonstrated. ETs were quantified in partially purified bacterial biopolymers, which were produced by Gram-negative bacteria. Results were compared to LAL results of the same samples. A high correlation was found between the results of both methods. Further, the new assay was successfully utilized for the development of novel ET specific depth filters, which allow efficient, economic, and sustainable ET removal e.g., during DSP. In addition, the ET content was monitored in the supernatants of Escherichia coli K12 and Pseudomonas putida KT2440 cultivations from inoculation until harvest [2]. The Kdo-DMB-LC assay is an easy to install tool to optimize reactor sttings with respect to the ET content in dependence on cultivation time and conditions, a task difficult to achieve using the common LAL assay. It is economic, has a small error and it has the potential to complement the animal-based biological LAL pyrogenic quantification tests, which are accepted today by the health authorities worldwide for the release of commercial pharmaceutical products. The new Kdo-DMB-LC assay brings ET testing to the 21st century.
References
[1] B. Bucsella, A. Hoffmann, M. Zollinger, F. Stephan, M. Pattky, R. Daumke, F. Heiligtag, B. Frank, M. Bassas Galia, M. Zinn and F. Kalman, Analytical Methods, 12(38) (2020) 4621-4634.
[2] A. Hoffmann, Anika Hoffmann1, K. Pacios, R. Mühlemann, R. Daumke, B. Frank and F. Kalman, in preparation.